In response to the construction needs of the quartz products company, an electric furnace system solution was designed. This program can fulfill the social responsibility of energy conservation and emission reduction. The temperature distribution in the furnace is balanced. It also extends the service life of the heating element. So ultimately it improves energy efficiency.
1. Specific Power Solution
- 1.1 Local adjustments to the tungsten mesh and furnace opening following the design proposed by Trunt Electrical.
- 1.2 Supply with an 800kW adjustable AC power source to match the modified tungsten rod heating elements.
- 1.3 Input power source: Utilizing 10kV AC.
2. Expected Results
- 2.1 Uniform temperature distribution within the furnace.
- 2.2 Over a twofold extension in the lifespan of the tungsten mesh.
- 2.3 Significant enhancement in the quality of quartz tube products.
- 2.4 Anticipated energy-saving effect of 10%.
- 2.5 Expected total investment reduction of 1.125 million RMB.
- 2.6 Anticipated annual savings exceeding 1 million RMB in operational and maintenance costs and energy conservation.
- 2.7 No need for reactive power compensation, no requirement for harmonic control, power factor exceeding 0.9, and less than 10% current distortion rate on the 10kV side
3. Comprehensive comparison
